Custom Bevel Gears made to drawing and application requirements
For enquiries from Mysuru, Karnataka, Agni Engineering reviews custom bevel gears requirements for ratio, shaft angle, module, face width, material, heat treatment, backlash and contact pattern. Drawings, samples and application data can be submitted for OEM, replacement and maintenance requirements.
Made-to-requirement bevel gears with custom ratio, shaft angle, bore, hub and material. Agni Engineering evaluates each requirement against the complete mating system, mounting position, ratio, shaft angle, material, heat treatment, quantity and duty.
Technical information required
- Dimensioned drawing, approved CAD data or both mating samples
- Module or diametral pitch and number of teeth
- Pressure angle, spiral angle and hand where applicable
- Ratio, shaft angle, mounting distance and backlash requirement
- Bore, keyway, spline, hub and datum details
- Material, heat treatment, hardness and case depth
- Speed, torque, duty cycle, lubrication and environment
- Quantity, inspection documents and delivery location
Manufacturing and inspection route
The proposed route may include material review, blank machining, tooth cutting, heat treatment, hard finishing where required, lapping or grinding, dimensional inspection, runout checks, hardness verification, tooth-contact evaluation and protective packing. The quotation identifies which stages and reports are included.
Ordering and replacement guidance
For a new design, submit assembly data and operating conditions. For replacement work, send both mating members where possible and include machine details, installation photographs, lubrication information and failure history. A gear should not be copied from visible dimensions alone when critical geometry is unknown.
Confirmed capability range
| Business established | 2015 |
|---|---|
| Nature | Manufacturing |
| Maximum gear diameter | Up to 1000 mm |
| Module range | Module 1 to 16 |
| Maximum face width | Up to 150 mm |
| Ratios | As per drawing and requirement |
| Cutting, lapping and grinding | Available in-house under one roof |
| Accuracy references | DIN, AGMA and customer-specific requirements |
| Quantities | Prototype through production |
| Reverse engineering | Available |
Frequently asked questions
Can custom bevel gears be developed from an existing sample?
A sample can support dimensional study, but the most reliable route also includes the mating member, shaft angle, mounting information, speed, torque, material or hardness information and failure history.
What information is required for quotation?
Provide a dimensioned drawing or sample, quantity, module or diametral pitch, tooth counts, pressure angle, spiral hand where applicable, ratio, material, heat treatment, accuracy requirement and expected duty.
Can one member be replaced without the mating gear or pinion?
It may be possible after inspection, but a matched-pair approach is normally preferred because tooth contact, backlash and mounting are interdependent.
How is delivery time determined?
Delivery depends on geometry, quantity, material availability, tooling, heat treatment, finishing, inspection scope and technical approval.